Remote Control System-Wuhan Xinzhongde Plastic Machinery -Film Blowing Machine

Stock Name: Xinzhongde Stock Code: 430683

Remote Control System

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In the era of Industry 4.0, stable equipment operation and efficient production are crucial to a company's success. Wuhan Sinodec Plastic Machinery Co., Ltd. introduces a new remote diagnosis and after-sales service for film blowing machines, based on advanced Internet of Things (IoT) and big data technologies. Through a powerful central monitoring platform, we closely connect your equipment with our expert team, achieving a revolutionary shift from reactive maintenance to proactive and predictive maintenance, safeguarding your production.

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Product Details

Service Overview: Data-Driven, Winning the Future with Intelligence

Core Capability 1: Global Device Management—Strategically in Control

·No matter where your devices are located, our system provides a centralized "digital cockpit," giving you complete visibility into the status of all your assets.

·Device Overview: Real-time statistics on the total number of devices, along with their online and offline statuses (e.g., 32 devices in total—11 online and 21 offline)—providing a comprehensive view of device health.

·Status List: Clearly displays the specific model, serial number, and real-time operating status of each device, making it easy to identify any problematic equipment at a glance.

·Geographical Distribution: Visualized through maps, this clearly shows the global distribution of devices, making it easier for centralized management and resource allocation.

Core Capability 2: Real-Time Data Insights, Precise Diagnosis

Our system isn’t just about monitoring—it’s a powerful diagnostic tool. By continuously collecting and analyzing real-time equipment operation data, we can identify potential issues第一时间, nipping failures in the bud before they escalate.

Real-time Production Curve

The system updates production data at second-level intervals and generates real-time graphs. As the data shows, the system clearly captured an unusual spike in production—dropping sharply from around 400 kilograms at 1:30 AM, only to recover by 4:30 AM. This capability helps us and our customers quickly pinpoint the cause of the production disruption: whether it’s a raw material issue, equipment malfunction, or human error.

Real-time monitoring of core parameters such as current power, average power (e.g., 189.54 kW), and operating time. An abnormal increase in power could indicate mechanical wear or excessive load, while precise recording of operating time provides critical data for maintenance planning. All data is accompanied by time stamps accurate to the second, ensuring accurate troubleshooting and problem identification.

Energy Consumption Analysis

Precisely track the destination of every kilowatt-hour of electricity. The system provides daily, monthly, and annual reports on power consumption, calculating metrics such as average daily usage, average monthly consumption, and even specific energy use per ton of product—e.g., 459.01 kWh/ton. These data serve as a powerful tool for you to optimize cost control and implement energy-saving upgrades.

Boot-up Efficiency Analysis

Detailed records of equipment uptime are maintained, generating daily, monthly, and annual uptime reports. For instance, system data shows an average daily uptime of 23.61 hours, with cumulative uptime reaching 2,574 hours as of 2025. This information helps assess Overall Equipment Effectiveness (OEE), identify underutilized capacity, and maximize return on investment.

Our service advantages

Proactive Warning

The system automatically monitors for data anomalies, proactively issuing alerts—shifting from reactive repairs to proactive maintenance, which significantly reduces unplanned downtime.

Quick Remote Support

After-sales experts can remotely access device data for diagnostics, quickly pinpointing the root cause of issues and guiding on-site personnel to resolve them—significantly reducing fault response and resolution time.

Data-driven optimization

Based on long-term historical data analysis, we provide you with tailored process optimization, energy-saving and consumption-reduction strategies, as well as maintenance and upkeep recommendations—helping you continuously enhance your equipment’s overall efficiency.

Increased Management Transparency

We provide you with a transparent, objective device management platform where all performance data and maintenance records are fully documented and traceable—ensuring that device management is no longer a "black box."

Keywords:

Remote Control System

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Multi-component Automatic WeighingMetering & Extrusion controlSystem

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Multi-component Automatic WeighingMetering & Extrusion controlSystem

Why choose SYNZONED

Deep industry experience and robust technological expertise

The company owns several independently developed, patented technologies and has accumulated extensive experience, particularly in the field of multi-layer co-extrusion. Its technological capabilities are among the industry's leading levels.

Comprehensive industry chain integration capabilities

The company is a comprehensive film equipment supplier integrating R&D, design, manufacturing, and sales, offering end-to-end services—from product design to production and fabrication.

A robust after-sales service guarantee system

We have more than 20 after-sales engineers directly from the production floor, most of whom boast over 15 years of hands-on experience in providing installation guidance and technical support. We’ve established a dedicated spare parts warehouse and offer a 24/7 global service hotline along with lifelong technical support, ensuring rapid responses to meet our customers’ diverse needs.

Wide-ranging application areas covered

The company’s plastic film blowing production lines, designed and manufactured in-house, are widely used across various industries—including food, beverages, pharmaceuticals, chemicals, and building materials—offering exceptional versatility and the ability to meet the unique process requirements and stringent quality standards of customers from different sectors.

Multi-dimensional Advantage Analysis

By benchmarking against high industry standards, optimizing cost structures, and establishing a comprehensive service system, Wuhan Xinzhongde (Synzoned) offers clients an integrated solution that balances quality, cost, and service. The following is a comparative analysis across multiple dimensions:

Dimension	Comparison with High Industry Standards	Comparison with Conventional Export Solutions	Synzoned's Comprehensive Value
Technology & Process	Technology and processes are benchmarked against prevailing high industry standards, striving to achieve top-tier performance in areas like gauge control and finished film quality.	Possesses strong process data accumulation and debugging capabilities. Compared to traditional experience-reliant models, our technical system is more mature.	Leverages a global operational database from over 3,000 machines, accumulating extensive process experience to handle diverse raw materials, climates, and product requirements.
Equipment Reliability	The design and materials of core models reference mature solutions within the industry, emphasizing long-term operational stability.	Core components (e.g., screws, motors, bearings) are sourced from reliable brands, ensuring the fundamental stability of the equipment.	Utilizes core components from renowned domestic and international brands. Leveraging economies of scale, we achieve excellent cost control while ensuring quality.
Pricing Strategy	Offers significant cost-effectiveness while providing equipment with a comparable level of technical performance.	Adopts a direct-to-market pricing strategy, reducing intermediary links to offer customers more competitive prices.	Achieves competitive cost control through economies of scale and vertical integration capabilities, creating value for customers.
After-sales Service	Has built a responsive service system, including remote support and on-site services, and provides cost-effective spare parts.	Has established a systematic overseas service network, capable of providing continuous technical support and spare parts supply for exported equipment.	Maintains a comprehensive overseas service and spare parts supply chain system, enabling rapid response and reasonably priced parts to ensure customers' production continuity.
Brand & Experience	Positioned as a high-value choice in the market, earning customer recognition through product strength and comprehensive services.	With years of deep cultivation in the domestic market, we have accumulated a strong reputation and rich practical experience, with product capabilities proven by long-term market validation.	The stable operation of over 3,000 machines worldwide is powerful proof of our reliability, adaptability, and global experience.

Synzoned is committed to breaking the traditional trade-off where "high quality, low price, and good service" are mutually exclusive, offering the market a solution that satisfies all three requirements.

Value Dimension	High-Standard Industry Solutions	Conventional Export Solution	Wuhan Synzoned Solution
High-standard quality & Process	✔️	❌	✔️ (Achieved through benchmarking)
Competitive Pricing	❌	✔️	✔️ (More advantageous)
Reliable Global Services	✔️ (But costly with long response times)	❌ (Inadequate service system)	✔️ (Fast and economical)

Conclusion: Synzoned is one of the few suppliers in the market capable of effectively integrating these three elements.

Technological innovation

The company’s leadership has always firmly believed that "science and technology are the primary driving force for productivity," and as a result, they’ve continuously increased investment, upgraded production and testing equipment, and introduced state-of-the-art, internationally advanced four-axis linkage machining centers. These cutting-edge tools have proven highly effective in daily operations, significantly boosting both production efficiency and product quality—enabling the company to quickly rise as a leader among its industry peers.

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