Stock Name: Xinzhongde Stock Code: 430683
High-Barrier Film (PA Nylon) Blow Molding Machine
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The five- or seven-layer co-extrusion film machine (for high-barrier films) is cutting-edge equipment specifically designed to produce high-performance, highly barrier-resistant nylon (PA)-based composite films. Utilizing internationally advanced multi-layer co-extrusion technology, this machine precisely combines materials with distinct properties—such as nylon (PA), polyolefins (PE/PP), and adhesive resins (Tie)—within a single unit. The resulting films exhibit unparalleled oxygen-barrier properties, excellent aroma retention, superior mechanical strength, and exceptional puncture resistance.
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Product Details
Product Overview
Five-layer/Seven-layer Co-extrusion Film Machine (High-Barrier Film) This is cutting-edge equipment specifically designed for producing high-performance, high-barrier nylon (PA) composite films. The device utilizes internationally advanced multi-layer co-extrusion technology, precisely combining materials with distinct properties—such as nylon (PA), polyolefins (PE/PP), and adhesive resins (Tie)—within a single machine. The resulting films exhibit unparalleled oxygen barrier properties, excellent aroma retention, superior mechanical strength, and exceptional puncture resistance.
It integrates advanced extrusion, intelligent control, efficient cooling, and stable winding modules, dedicated to delivering cutting-edge film material solutions for high-end packaging applications in industries such as food, pharmaceuticals, chemicals, and electronics.
Core Features and Technical Advantages
Outstanding multi-layer co-extrusion capability
Precise Layering: Employing advanced spiral die technology, this ensures highly uniform distribution of each material layer, with layer thickness ratios precisely adjustable on-the-fly, enabling optimal material performance and cost control.
Perfect barrier structure: Can be designed and implemented as PP/Tie/PA/Tie/PP, PE/Tie/PA/Tie/PE This classic symmetrical structure effectively leverages nylon's barrier properties while also ensuring the heat-sealing and moisture-proof characteristics of polyolefins.
Specialized Optimization for Nylon Processes
Ultra-Powerful Dehumidification and Drying System: Equipped with a large-capacity, high-efficiency dehumidification and drying system specifically designed for highly moisture-sensitive nylon (PA) materials, this ensures the raw material maintains an extremely low moisture content—typically below 250 PPM—effectively eliminating issues such as bubble formation, pinholes, and strength degradation during processing.
Low-shear-force design: The screw and flow channels are specially designed to minimize shear on nylon molecules while ensuring thorough plasticization, thereby preventing material degradation and preserving the material's outstanding mechanical properties.
Intelligent Control System
Fully Automated Integrated Control: The system features an industrial PC-based PLC control system for seamless human-machine interaction. A touch screen provides centralized control over all process parameters, including temperature, pressure, speed, layer thickness ratio, and more.
Online Thickness Monitoring and Automatic Feedback: Equipped with imported beta-ray or infrared thickness gauges, the system continuously scans the film bubble thickness in real time, while the APC automatic profile control system dynamically adjusts the air ring airflow to ensure that the film thickness tolerance is optimized to an exceptional level—within ±4%.
Outstanding stability and reliability
High-performance core components: Utilizing high-quality alloy steel screw barrels (38CrMoAlA), which undergo nitriding treatment for superior corrosion and wear resistance, this long-life design ensures stable, continuous production.
Independent metered extrusion: Each layer is driven by an independent, precision metering feeding system, ensuring stable and accurate extrusion while eliminating inter-layer interference.
High-efficiency and energy-saving design
IE4/IE5 Energy-Efficient Motors: Choose high-efficiency, energy-saving motors to reduce operating costs.
Product Specifications (The producible equipment size ranges from 600mm to 4000mm)
| Model | SXGM - Nylon - 7 x 1800 |
| Suitable materials | LDPE, LLDPE, LDPE, mLLDPE, HDPE, EVA, and more |
| Film width | 800-1400mm |
| Film thickness | 0.02-0.15mm |
| Maximum output of molds | 400kg/h |
| Screw diameter | Φ65/Φ65/Φ50/Φ50/Φ50/Φ65/Φ65 |
| Screw L/D | 32:1 |
| Gearbox | 180 × 3 ÷ 225 × 4 |
| Main motor | 45/45/30/30/30/45/45kw |
| Air blower | 30/22/18.5/15/11/7.5KW |
| Average power consumption | Each ton of film: 450 kWh/h |
| Die diameter | Φ450mm |
| Traction roller width | 1800mm |
| Dimensions/Weight | 15000 x 7500 x 13500 mm / 35T |
Typical Products and Application Areas
Product Type: High-barrier nylon co-extruded films (such as PA/PE, PA/PP composites), EVOH high-barrier films, liquid packaging films, and heavy-duty packaging films, among others.
Application areas:
Food packaging: High-temperature cooking bags, liquid soup seasoning packets, vacuum-packed meat and cheese, inflatable packaging for nut snacks, and pet food packaging.
Pharmaceutical packaging: Sterile barrier packaging for medical devices, and base materials for pharmaceutical blister packaging.
Industrial Packaging: Packaging for chemical products, moisture- and anti-static protection for electronic components, and sealed packaging for military-grade products.
Agricultural product packaging: Modified Atmosphere Packaging (MAP) for fresh fruits and vegetables.
Why choose SYNZONED
Deep industry experience and robust technological expertise
The company owns several independently developed, patented technologies and has accumulated extensive experience, particularly in the field of multi-layer co-extrusion. Its technological capabilities are among the industry's leading levels.
Comprehensive industry chain integration capabilities
The company is a comprehensive film equipment supplier integrating R&D, design, manufacturing, and sales, offering end-to-end services—from product design to production and fabrication.
A robust after-sales service guarantee system
We have more than 20 after-sales engineers directly from the production floor, most of whom boast over 15 years of hands-on experience in providing installation guidance and technical support. We’ve established a dedicated spare parts warehouse and offer a 24/7 global service hotline along with lifelong technical support, ensuring rapid responses to meet our customers’ diverse needs.
Wide-ranging application areas covered
The company’s plastic film blowing production lines, designed and manufactured in-house, are widely used across various industries—including food, beverages, pharmaceuticals, chemicals, and building materials—offering exceptional versatility and the ability to meet the unique process requirements and stringent quality standards of customers from different sectors.
Multi-dimensional Advantage Analysis
By benchmarking against high industry standards, optimizing cost structures, and establishing a comprehensive service system, Wuhan Xinzhongde (Synzoned) offers clients an integrated solution that balances quality, cost, and service. The following is a comparative analysis across multiple dimensions:
|
Dimension |
Comparison with High Industry Standards |
Comparison with Conventional Export Solutions |
Synzoned's Comprehensive Value |
|
Technology & Process |
Technology and processes are benchmarked against prevailing high industry standards, striving to achieve top-tier performance in areas like gauge control and finished film quality. |
Possesses strong process data accumulation and debugging capabilities. Compared to traditional experience-reliant models, our technical system is more mature. |
Leverages a global operational database from over 3,000 machines, accumulating extensive process experience to handle diverse raw materials, climates, and product requirements. |
|
Equipment Reliability |
The design and materials of core models reference mature solutions within the industry, emphasizing long-term operational stability. |
Core components (e.g., screws, motors, bearings) are sourced from reliable brands, ensuring the fundamental stability of the equipment. |
Utilizes core components from renowned domestic and international brands. Leveraging economies of scale, we achieve excellent cost control while ensuring quality. |
|
Pricing Strategy |
Offers significant cost-effectiveness while providing equipment with a comparable level of technical performance. |
Adopts a direct-to-market pricing strategy, reducing intermediary links to offer customers more competitive prices. |
Achieves competitive cost control through economies of scale and vertical integration capabilities, creating value for customers. |
|
After-sales Service |
Has built a responsive service system, including remote support and on-site services, and provides cost-effective spare parts. |
Has established a systematic overseas service network, capable of providing continuous technical support and spare parts supply for exported equipment. |
Maintains a comprehensive overseas service and spare parts supply chain system, enabling rapid response and reasonably priced parts to ensure customers' production continuity. |
|
Brand & Experience |
Positioned as a high-value choice in the market, earning customer recognition through product strength and comprehensive services. |
With years of deep cultivation in the domestic market, we have accumulated a strong reputation and rich practical experience, with product capabilities proven by long-term market validation. |
The stable operation of over 3,000 machines worldwide is powerful proof of our reliability, adaptability, and global experience. |
Synzoned is committed to breaking the traditional trade-off where "high quality, low price, and good service" are mutually exclusive, offering the market a solution that satisfies all three requirements.
|
Value Dimension |
High-Standard Industry Solutions |
Conventional Export Solution |
Wuhan Synzoned Solution |
|
High-standard quality & Process |
✔️ |
❌ |
✔️ |
|
Competitive Pricing |
❌ |
✔️ |
✔️ |
|
Reliable Global Services |
✔️ |
❌ |
✔️ |
Conclusion: Synzoned is one of the few suppliers in the market capable of effectively integrating these three elements.
Technological innovation
The company’s leadership has always firmly believed that "science and technology are the primary driving force for productivity," and as a result, they’ve continuously increased investment, upgraded production and testing equipment, and introduced state-of-the-art, internationally advanced four-axis linkage machining centers. These cutting-edge tools have proven highly effective in daily operations, significantly boosting both production efficiency and product quality—enabling the company to quickly rise as a leader among its industry peers.
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