Multi-component Automatic WeighingMetering & Extrusion controlSystem-Wuhan Xinzhongde Plastic Machinery -Film Blowing Machine

Stock Name: Xinzhongde Stock Code: 430683

Multi-component Automatic WeighingMetering & Extrusion controlSystem

Category:

Weight-and-Mass Measurement Integrated System

The multi-component gram weight automatic weighing, metering & extrusion control system consists of a vacuum suction feeding system, a material storage system,a weighing and batching system, a mixing and loss-in-weight weighing system,a central feeding system, and a host computer system.

8613638690104 xzdsj@xzdsj.com

Inquiry

Product Details

Working Principle

During operation, the central feeding system cooperates with the vacuum suction feeding system to convey raw materials to the material storage system.During batching, high-speed valves cooperate with weighing sensors to convey raw materials to the batching system in sequence according to the set ratio.After batching is completed, the materials automatically enter the mixing and loss-in-weight weighing system and are then automatically and continuously conveyed to the screw.The host computer calculates the real-time output by collecting the loss-in-weight signals from the high-precision weighing sensors below the weighing barrels.Meanwhile, the host computer is connected to the screw main units for communication and precisely controls the total output and layer ratio by adjusting the extrusion volume of each layer of the screw main units.The host computer controls the film thickness by introducing signals such as traction signals, width signals, and raw material density.

The system has functions such as data storage, data query, data export, formula management, and remote service.

Product Specifications （The producible equipment size ranges from 600mm to 4000mm）

Name	Scope
Supply voltage	220VAC
Power	250W
Stirring speed	70rpm
Production volume	300KG/H
Control accuracy	0.3%
Ratio accuracy	0.3%
Raw material combination	1, 2, 3, 4, 5, 6, 7, 8
External dimensions	2100960709mm
Mpa	0.6MP
operation temperature	0–50°C

Advantages

· The multi-component automatic weighing, metering & extrusion control system (multi-component gram weight) can control up to seven main machine screws. It can be combined with single-component, two-component, or multi-component systems in any way, with a control accuracy of 0.2%.

· Each multi-component system can handle the batching of up to 8 types of raw materials. When batching 8 types of raw materials, 2 of the minor ingredients are batched using a precision screw extrusion weighing batching method, which can replace a high-precision color masterbatch machine.

· The multi-component system is equipped with a 7.5KW/11KW high-power central suction feeder with automatic back-blowing dust removal. The formula management system and data processing system support traceability query, export, and remote services to ensure product quality.

Control of total output: The system calculates and measures the current extrusion output by rapidly collecting the loss-in-weight signals from the high-precision weighing sensors at the bottom of the weighing barrels. After the user sets the total output independently, the system automatically controls the extrusion volume of each layer of the screw main units to make the actual output consistent with the set output, with a control accuracy of up to 0.2%.

Control of layer ratios: By independently setting the total output and the percentage of each layer ratio, the control system automatically and precisely controls the extrusion volume of each layer of the screw main units according to this ratio, with a control accuracy of up to 0.2%.

High control accuracy: The overall control accuracy of the system reaches 0.2%. For the preparation of color masterbatch (minor ingredients) in a two-component gram weight system, the precision screw extrusion control ratio can reach about 20%. For an 8-component system equipped with two precision screw extrusions, the control ratio can reach about 15%.

Good Compatibility Performance:The multi-component gram weight system can freely combine 1, 2, 3, 4, 5, 6, and 8 kinds of plastic raw materials according to the requirements of product specifications. The high-precision online weighing sensors cooperate with the high-speed valve control system to achieve precise proportioning of various plastic raw materials. The reciprocating spiral stirring technology ensures that various plastic raw materials are fully mixed, effectively avoiding color differences, and the control accuracy can reach 0.2%.

Control of Film Thickness (Thickness/Gram Weight per Meter):The system measures and calculates the actual traction speed by collecting encoder signals, and then compares it with the set traction speed (thickness). At the same time, signals such as the width of the film and the density of the raw plastic material are introduced. The upper computer precisely controls the rotation speed of the traction frequency converter to make the set thickness value consistent with the actual thickness value. In this way, it ensures that the thickness/gram weight per meter of the extruded plastic product conforms to the specifications required by customers, and the control accuracy can reach up to 0.2%.

Keywords:

Multi-component Automatic WeighingMetering & Extrusion controlSystem

Remote Control System

High-Barrier Film (PA Nylon) Blow Molding Machine

Remote Control System

High-Barrier Film (PA Nylon) Blow Molding Machine

Why choose SYNZONED

Deep industry experience and robust technological expertise

The company owns several independently developed, patented technologies and has accumulated extensive experience, particularly in the field of multi-layer co-extrusion. Its technological capabilities are among the industry's leading levels.

Comprehensive industry chain integration capabilities

The company is a comprehensive film equipment supplier integrating R&D, design, manufacturing, and sales, offering end-to-end services—from product design to production and fabrication.

A robust after-sales service guarantee system

We have more than 20 after-sales engineers directly from the production floor, most of whom boast over 15 years of hands-on experience in providing installation guidance and technical support. We’ve established a dedicated spare parts warehouse and offer a 24/7 global service hotline along with lifelong technical support, ensuring rapid responses to meet our customers’ diverse needs.

Wide-ranging application areas covered

The company’s plastic film blowing production lines, designed and manufactured in-house, are widely used across various industries—including food, beverages, pharmaceuticals, chemicals, and building materials—offering exceptional versatility and the ability to meet the unique process requirements and stringent quality standards of customers from different sectors.

Multi-dimensional Advantage Analysis

By benchmarking against high industry standards, optimizing cost structures, and establishing a comprehensive service system, Wuhan Xinzhongde (Synzoned) offers clients an integrated solution that balances quality, cost, and service. The following is a comparative analysis across multiple dimensions:

Dimension	Comparison with High Industry Standards	Comparison with Conventional Export Solutions	Synzoned's Comprehensive Value
Technology & Process	Technology and processes are benchmarked against prevailing high industry standards, striving to achieve top-tier performance in areas like gauge control and finished film quality.	Possesses strong process data accumulation and debugging capabilities. Compared to traditional experience-reliant models, our technical system is more mature.	Leverages a global operational database from over 3,000 machines, accumulating extensive process experience to handle diverse raw materials, climates, and product requirements.
Equipment Reliability	The design and materials of core models reference mature solutions within the industry, emphasizing long-term operational stability.	Core components (e.g., screws, motors, bearings) are sourced from reliable brands, ensuring the fundamental stability of the equipment.	Utilizes core components from renowned domestic and international brands. Leveraging economies of scale, we achieve excellent cost control while ensuring quality.
Pricing Strategy	Offers significant cost-effectiveness while providing equipment with a comparable level of technical performance.	Adopts a direct-to-market pricing strategy, reducing intermediary links to offer customers more competitive prices.	Achieves competitive cost control through economies of scale and vertical integration capabilities, creating value for customers.
After-sales Service	Has built a responsive service system, including remote support and on-site services, and provides cost-effective spare parts.	Has established a systematic overseas service network, capable of providing continuous technical support and spare parts supply for exported equipment.	Maintains a comprehensive overseas service and spare parts supply chain system, enabling rapid response and reasonably priced parts to ensure customers' production continuity.
Brand & Experience	Positioned as a high-value choice in the market, earning customer recognition through product strength and comprehensive services.	With years of deep cultivation in the domestic market, we have accumulated a strong reputation and rich practical experience, with product capabilities proven by long-term market validation.	The stable operation of over 3,000 machines worldwide is powerful proof of our reliability, adaptability, and global experience.

Synzoned is committed to breaking the traditional trade-off where "high quality, low price, and good service" are mutually exclusive, offering the market a solution that satisfies all three requirements.

Value Dimension	High-Standard Industry Solutions	Conventional Export Solution	Wuhan Synzoned Solution
High-standard quality & Process	✔️	❌	✔️ (Achieved through benchmarking)
Competitive Pricing	❌	✔️	✔️ (More advantageous)
Reliable Global Services	✔️ (But costly with long response times)	❌ (Inadequate service system)	✔️ (Fast and economical)

Conclusion: Synzoned is one of the few suppliers in the market capable of effectively integrating these three elements.

Technological innovation

The company’s leadership has always firmly believed that "science and technology are the primary driving force for productivity," and as a result, they’ve continuously increased investment, upgraded production and testing equipment, and introduced state-of-the-art, internationally advanced four-axis linkage machining centers. These cutting-edge tools have proven highly effective in daily operations, significantly boosting both production efficiency and product quality—enabling the company to quickly rise as a leader among its industry peers.

Learn more ⇀